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BD Plast accelerates innovation: SAP HANA and industrial automation for a more efficient digital ecosystem

The manufacturing industry is undergoing a period of profound transformation, where digitalization and automation are key strategic levers to improve efficiency and competitiveness. BD Plast Filtering Systems has chosen to address this challenge through a project aimed at optimizing its business processes, developed in collaboration with Florence One, a partner specialized in digitalization for manufacturing companies.

Thanks to this initiative, BD Plast has adopted SAP Business One HANA and integrated advanced technologies for production management, document automation, and financial control, marking a decisive step toward an increasingly interconnected Industry 4.0.

 An ambitious project: from SQL to SAP HANA for a faster and more efficient system

BD Plast has been using SAP since 2005, but the increasing complexity of the market and the need for more responsive processes have made the transition to SAP HANA a strategic choice. The goal? To improve integration between company systems, increase data access speed, and ensure decisions are based on reliable and up-to-date information.

With the support of Florence One, the project took shape through a series of targeted actions:

  • Process redesign and data optimization
  • Production automation and advanced document management
  • Financial automation with DocFinance
  • Seamless go-live management
  • Internally managed IT infrastructure

Internally managed IT infrastructure

The system go-live took place on January 7, 2025, and BD Plast is already working on further developments:

Greater integration with the company ECM, to further optimize document management.
Advanced automation with SAP, to minimize manual operations.
Introduction of a 5.0 machine, an innovative system for managing the small parts and tooling warehouse, which will make the supply chain even more efficient.

The value of a strategic partnership

A project of this scale would not have been possible without the collaboration between BD Plast and Florence One. The expertise of the Florence One team made it possible to integrate the new solutions with precision, ensuring a smooth transition to SAP HANA and optimizing every stage of the implementation.

“From the very beginning, a strong understanding developed between the two working teams: the synergy within the group was the key to the successful progress of the project.” commented Andrea Pallotta, PM at Florence One.

“The SAP HANA redesign represented a strategic lever to innovate business processes and system interconnections, supporting organizational change during the generational transition.” confirms Clarissa Frazzoli, CIO of BD Plast Filtering Systems, “The partnership with Florence One ensured the peace of mind and strong collaboration needed to successfully manage the analysis and implementation phases.”

Thanks to this project, BD Plast confirms itself as a company ready to evolve with the market, making the most of the opportunities offered by digitalization and automation.

Find out more about our innovative solutions!

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22 May 2025

Frequently Asked Questions

BD Plast is an Italian company founded in 1986, specialising in the design, manufacture and sale of filtration systems for plastic polymers. Its product range includes manual, hydraulic and continuous-flow filter changers, static filters, components for extrusion lines and accessories. With 40 years of experience, the company manages the entire process: from engineering to on-site installation.

The manual filter changer is the most cost-effective solution, suitable for standard production runs where a brief interruption to the process is acceptable. The hydraulic filter changer allows filter elements to be replaced whilst the plant is running, making it ideal for high production capacities. The continuous-flow filter changer, on the other hand, ensures a perfectly uninterrupted flow of polymer, eliminating waste and interruptions in the production cycle: it is the ideal choice for lines where process consistency is critical.

The Clean Changer is BD Plast’s patented innovation, designed specifically for the extrusion industry. It is a high-performance solution that meets the quality and continuity requirements of the most advanced production lines. For technical details and to assess its suitability for your process, please contact our sales or technical team.

The range is much broader. In addition to various types of filter changers, BD Plast manufactures adaptors, bends, necks, accessories, support trolleys and hydraulic power units. Each component is designed for maximum integration into extrusion lines, whether for cast film, blown film or coating lines.

You can request a personalised quote by completing the technical data sheet available on the Contact page of the website. The form collects all the necessary information (type of system, materials processed, pressures, electrical parameters, required accessories) to enable the BD Plast team to provide a bespoke quote. Alternatively, you can contact the sales team directly by phone or email.